Fill Out a Valid Welder Performance Qualification Record Form

Fill Out a Valid Welder Performance Qualification Record Form

The Welder Performance Qualification Record form is a crucial document used to verify a welder's skills and qualifications. This record details the specific tests a welder has completed, ensuring they meet industry standards for safety and quality. By maintaining accurate and thorough records, employers can confidently assess the capabilities of their welding personnel.

Access This Welder Performance Qualification Record Now

The Welder Performance Qualification Record (WPQR) form serves as a crucial document in the welding industry, encapsulating a welder's skills and qualifications. This form includes essential details such as the welder's name, identification numbers, and the specific test number associated with their qualifications. It outlines the reference Welding Procedure Specification (WPS) used during testing and lists various variables that define the welder’s capabilities, including the welding processes employed—ranging from manual to automatic methods. Additionally, it captures critical information about the base metals, filler metals, and the conditions under which the welding was performed. The WPQR also details the mechanical test results and non-destructive examination outcomes, ensuring that all qualifications meet industry standards. By documenting test positions, progression techniques, and even the gases used during the welding process, this form provides a comprehensive overview of a welder’s competencies. Ultimately, the WPQR not only verifies a welder's qualifications but also promotes safety and quality assurance in welding practices.

Dos and Don'ts

When filling out the Welder Performance Qualification Record form, there are key practices to follow. Here’s a simple guide on what to do and what to avoid.

  • Do ensure all personal information is accurate and complete. This includes the welder’s name, ATF number, and social security number.
  • Do use the correct reference WPS number. This is crucial for verifying the welding procedure.
  • Do document the test results thoroughly. Include all relevant details about the mechanical tests and non-destructive examinations.
  • Do double-check that all required signatures are present. This includes the CWI and any witnesses.
  • Do keep a copy of the completed form for your records. It’s important for future reference.
  • Don't leave any sections blank unless they are marked as non-essential. Incomplete forms can lead to confusion.
  • Don't use abbreviations or unclear terms. Clarity is vital for accurate interpretation of the record.
  • Don't forget to specify the welding process and type. This information is necessary for qualification.
  • Don't skip the visual inspection section. It’s an important part of the qualification process.
  • Don't submit the form without reviewing it. Errors can delay the qualification process.

Key takeaways

  • Complete all required fields to ensure the record is valid. Missing information can lead to disqualification.
  • Use accurate references for the Welding Procedure Specification (WPS) number to align with industry standards.
  • Document test results thoroughly, including mechanical and non-destructive examination results, to provide a comprehensive overview of the welder's capabilities.
  • Indicate the welding process used, whether manual, semiautomatic, or automatic, as this affects qualification status.
  • Specify the base metal and filler metal details to ensure compatibility and compliance with specifications.
  • Note the test positions and qualified positions clearly, as this impacts the welder's certification for specific applications.
  • Ensure signatures are present from both the welder and the Certified Welding Inspector (CWI) to validate the qualification record.
  • Review the record for accuracy before submission to prevent delays in qualification approval.

Find Common Documents

Example - Welder Performance Qualification Record Form

WELDER and WELDING OPERATOR PERFORMANCE

QUALIFICATION RECORD

 

Welder’s Name:

 

 

 

 

ATF No:

 

Test No.

 

Welder’s SS No. XXX-XX-

 

Date:

 

 

Reference WPS No:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VARIABLE

 

 

QUALIFICATION TEST DETAIL

 

 

QUALIFICATION RANGE*

 

 

Code or Specification Used:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Welding Process and Type:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Manual

Semiautomatic

 

 

Manual

 

Semiautomatic

 

 

 

 

 

Mechanized

Automatic

 

 

Mechanized

Automatic

 

 

 

 

 

 

 

 

 

 

 

Backing:

 

 

 

Used

Not Used

 

 

Required if used

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Base Metal

Spec/P or M-Number

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Plate/Pipe Thickness – Groove

 

Plate

Pipe

Thick.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Plate/Pipe Thickness – Fillet

 

Plate

Pipe

Thick.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pipe/Tubular Outside Diameter – Groove

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pipe/Tubular Outside Diameter – Fillet

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Filler Metal

Specification No.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Classification No.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F No.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Diameter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Consumable Insert

 

Yes

No

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Penetration Enhancing Flux

 

Yes

No

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Deposited Weld Metal Thickness

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Current/Polarity & Current Range

 

Type/Polarity:

 

 

 

 

 

 

 

 

 

 

 

 

 

Range:

Amperes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Metal Transfer Mode (GMAW or FCAW)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Torch Shielding Gas

 

Type:

 

Flow:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Root Shielding Gas

 

NA Type:

Flow:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Position(s)

 

 

 

Test Position(s) (1G, 2G, etc.):

 

 

Qualified Position(s) (F, H, V, O, or All)

 

 

 

 

 

 

 

 

 

 

Vertical Progression

 

Uphill

Downhill

 

 

Uphill

Downhill

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

* NOTE: Insert NA for Variables that are identified as Non-essential in the Code or Specification used for the Performance Qualification Test

 

 

 

 

MECHANICAL TEST RESULTS

 

 

 

Type And Figure No.

 

 

Results

 

Type And Figure No.

Results

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Guided mechanical Testing Conducted By:

 

Date:

 

 

 

 

 

 

 

 

 

 

 

 

 

NONDESTRUCTIVE EXAMINATION RESULTS

 

 

 

Radiographic Results:

 

 

 

Report No.

 

 

 

 

 

 

 

 

 

 

Radiographic Testing Conducted By:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Welding Witnessed By:

 

 

 

Visual Inspection: Pass

Fail (reason

)

 

 

 

 

 

We certify that the statements in this record are correct and the test welds were prepared, welded and tested in accordance with

 

the requirements of: AWS D1.1-

, AWS B2.1-

Other:

 

 

 

 

 

 

 

 

 

Date Qualified:

 

ATF Name and Number:

 

 

 

 

 

 

Signed By:

CWI No.

 

 

 

 

 

 

 

 

ATF WPQR Blank Form 2010-04-15

 

 

1

 

 

Misconceptions

When it comes to the Welder Performance Qualification Record (WPQR), many people hold misconceptions that can lead to confusion and mistakes. Let’s clear up some of these misunderstandings.

  • Misconception 1: The WPQR is only necessary for new welders.
  • This is not true. Even experienced welders need to maintain their qualifications. The WPQR serves as a record of their skills and ensures they meet current standards, regardless of their experience level.

  • Misconception 2: The WPQR is the same as a welding certification.
  • While both documents are important, they are not interchangeable. The WPQR records the specific tests a welder has passed, while a certification indicates that a welder is qualified to perform certain types of welding.

  • Misconception 3: Once a WPQR is issued, it never expires.
  • In reality, WPQRs can have expiration dates. Depending on the governing standards, welders may need to requalify after a certain period or if they change welding processes or materials.

  • Misconception 4: The WPQR is only relevant for structural welding.
  • This is misleading. The WPQR applies to various types of welding, including pipe welding and fabrication. It’s crucial for any welding work that requires a documented qualification.

  • Misconception 5: The WPQR is only for the company’s internal use.
  • On the contrary, the WPQR is often required by clients, regulatory bodies, and inspection agencies. It serves as proof of a welder's qualifications and adherence to industry standards.

Understanding these misconceptions can help both welders and employers navigate the qualification process more effectively. It ensures that everyone is on the same page regarding skills, standards, and expectations.

Similar forms

  • Welding Procedure Specification (WPS): Similar to the Welder Performance Qualification Record, a WPS outlines the specific parameters and requirements for a welding procedure. It serves as a guide for welders to ensure consistency and compliance with industry standards.
  • Procedure Qualification Record (PQR): The PQR documents the results of tests performed to qualify a welding procedure. Like the Welder Performance Qualification Record, it verifies that the welding process meets specified criteria, ensuring safety and quality.
  • Certificate of Compliance: This document certifies that the welding work meets the applicable codes and standards. It is akin to the Welder Performance Qualification Record in that it provides assurance of quality and compliance.
  • Welder Certification: A welder certification verifies that an individual has the necessary skills and knowledge to perform welding tasks. This is similar to the Welder Performance Qualification Record, which confirms the capabilities of the welder based on specific tests.
  • Inspection Reports: Inspection reports document the findings from examinations of welds. They are similar to the Welder Performance Qualification Record in that they provide critical information about the quality and integrity of the welding work performed.
  • Non-Destructive Testing (NDT) Reports: NDT reports detail the results of tests that evaluate the integrity of welds without causing damage. These reports share similarities with the Welder Performance Qualification Record as they both aim to ensure the quality of welds.
  • Material Test Reports (MTR): MTRs provide information about the properties and compliance of materials used in welding. They are related to the Welder Performance Qualification Record because both documents ensure that appropriate materials are used in accordance with standards.
  • Quality Control Plan: A quality control plan outlines the procedures and standards for maintaining quality during the welding process. Like the Welder Performance Qualification Record, it emphasizes the importance of adhering to established guidelines to ensure high-quality outcomes.